HDPE Welding Machine
Detailed description of fully automatic electric fusion welding machine:
The fully automatic electric fusion welding machine is composed of a power module, a control module, a data recording and communication module, a cooling system, a clamp device, a heating module, a cable and an interface.
The fully automatic electric
fusion welding machine has an intelligent control function. It can scan the pipe barcode to automatically read the
welding parameters, or it can be entered manually. It automatically monitors the ambient temperature and adjusts the
welding parameters to ensure high-quality welding in different environments. It has a variety of alarm prompt
functions, such as barcode errors, pipe defects, low voltage, excessive current, etc., which will alarm and try to
correct them in time. It can record important parameters in the welding process in real time, such as voltage,
current, time, ambient temperature, etc. These data can be stored in the device for later query, traceability and
quality inspection. The fully automatic electric fusion welding machine also supports USB data download or wireless
remote data transmission function, which can upload data to the cloud or other devices.
Some advanced fully
automatic electric fusion welding machines also have automatic environmental compensation function, which can
automatically adjust welding parameters according to actual environmental conditions to ensure welding quality in
various harsh environments. The welding electrode adopts an insulated design to prevent operators from electric
shock; the clamp has good anti-slip and anti-falling functions to ensure the stability of pipes and fittings during
welding and avoid personal injury caused by loose or slipping pipes.
Features and advantages of fully automatic electric fusion welding machine:
Precise parameter control: It can accurately control key parameters such as voltage, current, time and temperature during the welding process.
Uniform welding effect: The use of advanced heating technology and fixture system can make the connection parts of pipe fittings and pipes evenly heated and the molten state consistent.
High degree of automation: The operator only needs to correctly install the pipes and fittings on the fixture, enter the corresponding parameters or automatically obtain the parameters by scanning the barcode, and the equipment can automatically complete the entire welding process without frequent manual intervention, which greatly reduces the labor intensity of the operator and reduces the requirements for the operator's skill level.
Friendly interface: Equipped with a humanized operation interface, usually a touch screen or digital display, the operation buttons are simple and clear, and the menu settings are intuitive and easy to understand.
Continuous operation capability: The equipment has good stability and reliability, and can achieve long-term continuous operation. In large-scale pipeline construction projects, welding work can be carried out continuously and efficiently, reducing downtime caused by equipment failure or cumbersome operation, and improving work efficiency.
Reasonable protection design: Safety factors are fully considered in the structural design of the equipment.
Applicable to different environments: It has strong environmental adaptability and can work normally under different ambient temperature, humidity and altitude conditions.
| Model No. | BGLS-2T | BGLS-3H | BGLS-10T | BGLS-16T |
| Applicable Product | Diameter 50-200 PE pipe/wire mesh plastic composite pipe welding | Diameter 50-315 PE pipe/wire mesh plastic composite pipe welding | Diameter 50-630 steel wire mesh plastic composite pipe welding | Welding of 50-1000 diameter wire mesh plastic composite pipe |
| Voltage |
AC 220V±15%; 50~60HZ; Single Phase |
AC 180V~450V; 50~60Hz; Single,Two, Three Phase |
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| Input Power | 2.5KVA | 3.5KW | 12KW | 16KW |
| Maximum Current Output | 40A | 50A | 70A | 80A |
| Output Voltage | AC3V~55V | AC3V~60V | DC5~180V | DC5~230V |
| Operating Ambient Temperature | -20~45℃ | -20~45℃ | 20~45℃ | -20~45℃ |
| Relative Humidity | 85% | 85% | 85% | 85% |
| Dimension | 320*220* 220 | 360*240*220 | 450*230*400 | 570*330*500 |
| Weight | 16kg | 20kg | 22kg | 32kg |
| Selling Point |
1. Input
voltage: 220V, frequency: 50HZ 2. Adopt voltage control mode according to the characteristics of PE pipeline welding 3. Adopt a modular design, with strong electrical control circuits isolated from weak electrical control circuits. 4. Barcode scanner be plugged and played, automatic identification, in line with international standards. 5. LCD Chinese character interface, with 7 buttons, making user operation intuitive and simple. 6. With soft start function to effectively prevent impact on the power grid. 7. Equipped with automatic voltage stabilization, protection against power supply voltage exceeding limits, short circuits, open circuits, etc., to quickly interrupt abnormal welding processes. 8. Equipped with automatic temperature compensation, unaffected by environmental temperature during welding. |
1.
High-power IGBT high-frequency inverter technology reduces volume and
weight. 2. Achieve time-sharing and segmental constant current or constant voltage control modes. 3. Adopt a modular design, with strong electrical control circuits isolated from weak electrical control circuits. 4. Wide voltage supply to cope with harsh construction environments. 5. LCD Chinese character interface, with 7 buttons, making user operation intuitive and simple. 6. With soft start function to effectively prevent impact on the power grid. 7. Equipped with automatic voltage stabilization, protection against power supply voltage exceeding limits, short circuits, open circuits, etc., to quickly interrupt abnormal welding processes. 8. Equipped with automatic temperature compensation, unaffected by environmental temperature during welding. |
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Automatic Electrofusion Welding Machines are mainly used in the following scenarios:
1. Municipal engineering field: used to connect plastic pipes such as PE and PP of various calibers in the construction and maintenance of urban water supply, drainage, gas, heat and other pipeline systems.
2. Industrial field: used to connect plastic pipes for conveying various corrosive liquids, gases, chemical materials and other media in chemical, petroleum, and electric power, pharmaceutical and other industrial enterprises.
3. Construction engineering field: suitable for plastic pipe connections of water supply and drainage pipes and HVAC systems in buildings.
4. Agricultural irrigation field: used to connect irrigation pipes made of plastic materials such as PE in agricultural irrigation systems to achieve pipe connection and installation of farmland irrigation, garden irrigation and other systems.
